Bottling Adamo 2007

The barrel racks got here on Friday, so we were able to bottle on Saturday.

We bottled the Adamo 2007 (sangiovese and cabernet franc blend) and then we moved the Jorro-Ma 2008 (syrah) and half the Evidente 2008 (pinot noir) into their French Oak barrels.
What we're left with is four secondary fermentation drums containing the sangiovese and pinot noir that goes into the Trovato 2008.
You may like to enjoy some video of bottling, corking and capping that is on our facebook space. On this blog we offer the following pictures of the winery and some activity.
On Wednesday we shall be finishing off the bottling of Adamo 2007 and finally transferring Trovato 2008 from secondary fermentation into ageing.
Also, thanks to those who were at Whole Foods, Lane Avenue, on Saturday afternoon. Michael was released from winery hard labour to do the tasting there. We know it was a success as he had to send Katrina back up to the winery to get more wine to sell.

Here you can see us preparing a French Oak barrel. We re-use our barrels as they're way more expensive than American Oak and old European wineries re-use them too. We clean, gas them, when not in use, then re-hydrate them to swell them up again before cleaning before re-use. Barrels leak like sieves if they've dried out so re-hydrating is necessary unless you want to lose a lot of wine.

Below you see our growing wall of wine. In the foreground are the prepped French Oak barrels that will receive the secondary fermentation from out of the blue fermentation drums.

This is our bottle filling machine. Wine is pumped into the reservoir at top, then wine is dispensed into bottles via the 4 spouts you see at the front. The bottles rest on the shelf below the spouts whilst filling. From here, the bottles are passed to the corker (no pictures of corker here, but a video of this is on facebook).

After the cork is inserted into the bottle, the bottle then has a tin foil cap placed on top of it and the bottle is inserted, neck first, into the capping machine. See video on facebook.

The wall of wine grows again.

However, we still have some wine left in secondary fermenters that will be used to top-up the barrels over the course of the next 12 to 18 months (these are the demijons at back, sealed with olive oil). The blue fermenters will be emptied by next Saturday.

Barrels, Tastings & Opportunities

Last week we tried out our new bottle filler. It did a barrel in about a third of the time, maybe less - so 3 hours do do @277 bottles down to 1 hour. It honestly took longer to set it up and clean it, although with familiarity that aspect of it will improve.

The French Oak barrels are ordered and are on their way; scheduled for arrival next Wednesday. We will rehydrate them so they swell and don't leak, and turn then periodically until we're ready to move wine into them from secondary fermentation.

Next Tuesday we will have a visit from a prospective retailer who is putting together a wine shop independent of a distributor and therefore free to take whatever she tastes and believes to be good and unique. Personally, I feel it would benefit to know which outlets are "Free Houses" and can select what they want.

Next Thursday we're at Jungle Jim's emporium in Cincinnatti where we get a shot at having them carry our wine. This is due to the Doctor who attended La Tavola's first wine pairing dinner earlier in the month. We love customers like this. Thanks, Doc!

Next friday we're at the Clintonville Co-Op. Eugene - tell us what you want and we'll bring some reserved just for you!

Inventory Update
JorroMa (syrah) is almost gone.
Pinot Noir (un-named as yet) is going to be so good it will not form part of any tastings unless bottle price is paid as it's an extremely small production - and it's very good. It will also first go on release to those on the mailing list for first chance to buy. It will be first come, first served. Availability around May or June this year for this fresh 2007 pinot noir.

Photos at last!

A few photos for you. There's been a dirth of images lately, so here's some to make up for it.
And just because we don't grow the grape, doesn't mean there isn't more labour involved with our heritage process and there isn't left craft. Thankyou.

But first, our 2007 grapes are still making soap. Latest batch for sale arrived. Contact us for purchase. Thanks

Pump Out Free Run.

Well, Strictly speaking, free run should come out under its own steam...but that's modern day corruption for you. We still have primary fermenters (the blue drums) with taps on to let it out, from the days everything was done by foot (excluding this year's foot stomping of the merlot), but we pump it out now.

Press Out the Second Wine.

The wine that's pressed out of the skins and seeds after the free run has been taken is traditionally used as a second-grade wine to drink pending your first drinkable wine in the New Year. I don't think any winery does that any more as it's all money. We use this to top up the headspace in the ageing barrels during ageing - any left goes into its own barrels when the vintage is totally bottled and we keep tasting it until we decide what to do with it.

Second Wine Storage

The second wine is storage in demijons. Since the 2008 merlot had to pressed by foot, we thought it appropriate to store and manage it in one of the original old boys from Tuscany - who's pushing 120 years old by now. Look at him go!
By the way, the wine is sealed with virgin olive oil. It floats on the wine and doesn't let air in whilst letting fermentation gasses out. See if you can find a photo of the tool used to extract the olive oil in an earlier posting.

Secondary fermentation Underway.

Free run wine now in secondary fermentation in these blue drums. See some of 2007 wines ageing in french oak barrels in background.

2007 Grapes are in Soap Again.

Here they are. Order some - order them all!

Now for Some Fun.

There are many items of very specialised and costly equipment in the winery, that only trained personnel can use - only kidding, just common sense and a lack of fear is all you need. There are also good luck charms in operation too - winemaking t-shirts are worn, luni-head necklaces are worn, and so on. However this year it was like super-hero-dom in the winery with special appearances of that dynamic duo Mermaid Man and Apron Boy, with dandy yellow gloves of imperviousness and apron of skirtness.

First time yellow gloves have turned up , 'cos it's obvious what would be said, but the apron's been around since the beginning - see if you can count how many pictures through this blog it appears in (hours of fun).
Unfortunately we cannot divulge the identities of Mermaid Man and Apron Boy.

A Temple of Our Wine

So, you know we're pretty creative bunch what with soap dishes made from our barrel staves, soap with our grape skins and so on and so forth, not least the design elements of our labels, choice of bottles...well, looks like we have surpassed ourselves this time!

It didn't start out as being a Temple of Wine, but that's what it ended up as.

We took a used French Oak barrel of ours, cut out the front, used the staves to make internal shelving, burned images and text into the wood, made it safe, but all from the perspective of a floor display.

Then it gets borrowed and it ends up in the air and looks like a Temple of Our Wine. See photo. That's our wine bottles around, in and on it.

Some behind the Scenes...

This is our corking machine. Place cork in brass hopper and pull lever down.

This is our filling machine. Place bottle under nozzle (teat?) and fill.

This is our labelling machine. Place on labelling table in exactly same spot as last time, labeller in exactly same spot on table, get template bottle with secret marks on it to align, then place bottle on it, hand crank and the labels are on...maybe first time if you've been a good lad. If not, you will suffer the endless torment and agony of micro-adjusting misaligned labels.

Bottles, upright in cases on our roller conveyor, resting to allow the cork to decompress in the bottle neck, before going on to labelling and then being placed upside down in cases to keep cork wet.

Ageing, Selling, and Robert

1. Let's deal with Selling and Robert first.

1. Robert - if it's you in L.A., and you really want a case, then we'll apply for the 2nd part of the license California doesn't mention - the $500 for the Dept of Equalization (sounds funny, but not as funny as who issues the Direct Ship Permit, the Dept. of ABC ( kid you not).

Shipping kits are ordered and should be here this coming week.

LOCAL SALES POINTS

a), Shane's Gourmet Catering & Market

447 E. Livingston Ave., Columbus, OH 43215-5534

Phone: (614) 358-5555 Fax: (614) 358-7777

b), Simple Indulgences

20 West William Street, Unit A Delaware, Ohio 43015

Phone: 740.363.5763

c), Clintonville Community Market

200 Crestview Road, Columbus, OH 43202

Phone: (614)-261-3663

d), Whole Foods Market

1,
3670 W.Dublin-Granville Road
Columbus, OH 43235
(614) 760-5556
2,
1555 W. Lane Avenue
Upper Arlington, OH 43221
(614) 481 3400

e) House Wine
644 High Street
Worthington, OH 43085
(614) 846-9463

f), Buy From Us Direct

The ship kits are here we have FedEx lined up, so place your order for our wines.

We take VISA, MasterCard, AMEX, Discover, Debit. If paying by check, you have to mail your check in first.

Phone - (614) 893-5455

email: viavecchiawinery@yahoo.com

3. AGEING (aren't we all)

Deliveries to Ohio seem to be a problem. This past week we got let down with the delivery of our French Oak barrles. This meant we were not able to transfer out of secondary fermentation to ageing in these barrels. Never mind the fact that Colporteurs, who supply the barrels, took our money around January 24th! We have shipped from Australia before, and that's quicker and logistically simpler than shipping from California to Ohio.

We haven't quite worked out the blends, but the starting point is to work with what volumes we have in secondary fermentation and translate them into barrels based on prior behaviour. There will always be some give and take with short quantities and so on and it can be quite a mind-bender of an exercise. Actually, it's Wine Soduko: just when you think a certain combination of secondary fermentation varietals will work for a finite number of barrels, you'll then notice that you're short on another blend...and so it goes on.

This is much more of a challenge for us since we don't have the luxury and buffer of huge quantities of wine to deal with and we have less room to manoeuvre with choices and the blend configuration for a given number of barrels. Then you have to allow for top-up.

Testing for Alcohol

This week we will be topping up the French Oak barrels.
We'll also take a final specific gravity reading so we can calculate the alcohol content by volume. If the wine is dry (should be) then we may get a vinometer to produce a more accurate result.
We've also heard that if you think your initial specific gravity reading, taken when you first crush, is accurate enough then a very accurate way to tell how much alcohol you have left is to now test the wine using one of those test kits that diabetics use. The kit will measure very accurately the sugar content. You then take this result from the initial potential sugar content from your first specific gravity reading and Bob's your Uncle, you have your final alcohol content.
For example, if your initial specific gravity reading shows a potential alcohol content of 15% (assuming all sugar is burned up), then a diabetic test result showing 3% residual sugar in your wine gives you a 12% alcohol content.

Wine Transfer Notes

[Two of the "Old Boys". These demijons came from Grondola in the Tuscan Appenines. They're at least 55 years old if we give it a break, 'cos if it travelled with Paolo's family in the first migration to England, in the 1920s, then they're older]

Some basic info on the wines we've been transferring over the past couple of weeks.

Please note that the Natural Sulfite Level ("NSL") is that which occurs in our wine naturally. We measured it last weekend. What we measure here are the Free Sulfites that are able to deal with oxygen in the wine and keep it locked up out of the liquid, preventing it turning the wine or feeding any residual yeasts/sugars. You'll remember that we have not added anything to this wine at all.

"ppm" is "parts per million.

The Organic Standard for Wine is 120ppm free sulfites ("Org")

The Federal Standard for Wines is 350ppm free sulfites ("Fed")

The Californian Standard for Red Wine is 175ppm / White Wine is 225ppm ("CA")

"Bordeaux Blend" comprises Cabernet Sauvignon, cabernet Franc and Merlot.

Varietal or Blend ------------- NSL --------pH------------Final ppm

-------------------------------------------------------------------- (Org = 120ppm)

San Giovese ----------------------- 31ppm -----3.8--------------80ppm
San Giovese/Pinot Noir Blend - 33ppm -------3.8--------------80ppm
Shiraz ------------------------------ 37ppm -----4.0 - 4.2-------60ppm
Bordeaux Blend ------------------ 40ppm -----3.8 - 4.0-------60ppm
Cab Franc ------------------------- 35ppm ------3.8 - 4.0------60ppm

For wine to be drunk between now and September, the NSL sulfite levels are fine. Since we'll be ageing these wines, and then they'll sit in bottles, these levels are too low and there are not enough free sulfites to deal with the controlled oxidation as they sit in barrels and any residual yeasts/sugars that may want to get something started.

Yeast can survive in up to 15% by volume alcohol. Maybe why we see a lot of those higher alcohol wines is that it's hoped they'll deal with residual yeasts so sulfiting can be reduced, but you need very high acid to deal with high alcohol so lord knows what's thrown in to knock the acidic taste back.

For us, this is a difficult time. We do not want to lose the wine. We do not want to use even, in our minds, the excessive Org standard for sulfiting. We are fortunate to have good Acid. So we make a judgement call. This year we decided to add minimum sulfite still way below the lowest Org Standard and below the recommended sulfite levels for the given ppm, pH and volume. If the San Giovese and Pinot had ended up in French Oak barrels then we would have stuck to 60ppm, as it is, we're using new (to us) technology and don't know how the wine will age in it so we erred on caution but still well below Org Standards.

As far as our chemical intervention goes, this is it the beginning and end of it.

[Two of our Bordeaux Blend French oak Barrels. They're handsome aren't they]

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More Wine Goes Into Ageing

Saturday - and we put the Cabernet Sauvignon, Merlot and Cabernet Franc into ageing in their French Oak barrels.
The pump played up again. Nothing to do with the impeller - Paolo repaired the torn blade and it held all day - but the motor itself. Seems like the motor wants to turn over, but there isn't the "kick" to start it off. We checked the load on the drive wheel, the tension of the drive belts and they were fine. It's just that the drive wheel didn't turn even with no load upon it. Anyhow, since it was making noises like it wanted to go, we resorted to "kick-starting" it. This was achieved by running the pump with the drive exposed and Marty hand cranking it until it 'caught". This worked all day long and we got through it fine.
However, since the pump is meant to be both self-priming and self starting, this is not good. We believe the starting capacitor is "fried".

Paolo designed a dip-stick to measure off how much wine was being pumped. This was needed to roughly gauge when we had enough of a Varietal in a barrel, essential when wanting to achieve the different percentages of each Varietal in each barrel. It worked fine.

Topping off the Bordeaux blend barrels was done by siphoning out of the demijons we had racked in December for the Cab Franc. We left the Cab Franc until last because it is the smallest percentage in our Bordeaux blend and our pump cannot pump with the responsiveness needed to be shut off in time when the barrel is full. There is a device that can be bought that senses the change in pressure at the barrel full point and shuts the pump down there and then.

The Bordeaux blend dealt with our Merlot, Cabernet Franc and Cabernet Sauvignon. We had enough Cabernet Franc to make up its own barrel. Anton reminded us all that Cabernet Franc is the father of Cabernet Sauvignon, and for my money, at this stage, it seemed better in many respects. The remainder of the Cabernet Franc went into storage in a bag from FlexTank that will keep the wine safe for up to two years -you place the bag in a 60gallon drum.

Only the SanGiovese and Pinot Noir to go.

[l to r - Paolo, Marty (holding drum), Michael in back of drum, John in front of drum holding red funnel]
Here we're carefully pouring off the last several gallons in the drum into a demijon. We don't pump out all the way to the end as we do not want to suck the sediment (lees) back into the wine - remember we rely on natural sedimentation as our filtration method as we do not mechanically nor chemically filter our wines. This wine will be again siphoned into the French oak barrel.



This is Anton siphoning out of the demijon the Cabernet Franc into the French oak barrel.


This is Micheal diligently tagging the Cabernet Franc barrel.

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Barrels, Drama & We're On The Air WSCS 90.9FM

[here's Anton (left) and me (Paolo) with French Oak loaded up]
The French Oak arrived on Tuesday - and so did the snows. Mid afternoon Anton and I did a sanity check - do we just get them because we're excited and will do it under any conditions, no matter how bad, or do we wait. We decided to get them but not take the trailer and risk it sliding all over the place pulling the back end of the pickup all over the place.
In the end we loaded 6 barrels on the pickup and secured them with straps. They were held in place by a stand on the end. The remaining barrel and two stands when in the Explorer.
Marty was at the winery to help unload.

[above - here we all are with our pet cellar rat in middle - left to right, Michael, Marty, Cellar Rat, Paolo, Anton]
Drama.
Since the flextanks won't be here for the weekend there's no rush to do the Bordeaux so all we did on Wednesday was the Shiraz. Everything was going fine but then Marty said that the barrel we were filling was creaking. Was it the wood responding to slightly warmer wine? Was it the barrel settling on its rack as it got heavier? Creaking? So I turned the pump off and went to go see. Just as I arrived Marty pulled the hose out of the barrel and the wine exploded out of the bung hole!
What had happened was that as we were filling there was no air escaping and so the barrel was creaking as the pressure built up inside. You'd think the hose would have popped out of the bung hole. So a good thing we didn't keep on as we may have burst the barrel itself. Has that happened before?
We couldn't start the pump after that until after we disconnected all hoses and stripped the impeller housing down and then took a look at the drive pulley. We got it going again.
After we filled 2 barrels (@158gallons or 790 bottles) we then decanted the Shiraz in the demijons. This will be used to top up the Shiraz barrels.
On Saturday we'll do the Bordeaux blend, and next week the Sangiovese Pinot Noir.

Friday we're On Air at WSCS 90.9FM New Hampshire - I think they broadcast on the web too. We'll be talking at 2.45pm EST on the Kitchen-sink program. Soap-box time! We must behave.

And this is John who came by to lend a hand. He's siphoning the Shiraz in the demijon.

Where's The Stuff #2 - Barrel Update

[no pics for the mo' - so here' s something we initially threw in with a file on images we associated with Via Vecchia Winery - it's someone waiting to get into the Galleria Degli Uffizi in Firenze. My nephew Stephen knows all about that because I took him there when he was about 12 years old and I made him queue for about 1 and 1/2 hours and I remember saying, "...because it's the Uffizi and you'll be grateful I made you stand in line to see the stuff inside when you're older." ]

The French Oak barrels are in Chicago. Will they get here tomorrow - Tuesday - ? We've been hit with some cold weather, so any excuse to delay shipment. They closed the schools here today because it was 5F / -15C and poor kiddies couldn't wait for their buses. I don't know, when I was a lad....blither, blather, rant, rave...what the world's coming to!

All I can say is I'm glad I buy the engine oil that's good for up to -20C below otherwise the engine would be very hard to turn over in the morning and probably wouldn't. As it is my gearbox is a bit stiff for the first few miles, so I guess that oil's not as tolerant of the cold.

I actually had ice form on the windows inside the car today despite the heat turned all the way up and on the second highest speed.

Anyway, enough of that. Hopefully we get the French Oak tomorrow and we'll get them into the winery. We'll let them "sit" for a day and then on Wednesday we will blend into them the Cabernet Sauvignon, Cabernet Franc and Merlot. That will probably do, then on Thursday we will do the Shiraz and bag up into storage the excess Cabernet Franc, if we don't bag it up on Wednesday.

The Sangiovese and Pinot Noir will have to wait the arrival of the flextank maturation vessels. Still looking to ship out on Feb 9th (not good, not good).

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Where's the Stuff?

(left to right - Marty, Paolo (me) , Anton and Michael).
Well, the storage bag arrived from FlexTank. All that way from Australia and it still beat the local shipment of the barrel equivalents out of California. oh Well. The French Oak barrels are on their way too as are the barrel bungs.
We hope they will all arrive for Saturday as Saturday is the full moon ("luna piena"). We like to do things by the full moon. A lot of people doubted me on that, but seems like I'm not alone. I don't even feel the need to explain why we do it ... it's good enough that it has been done that way for as long as people can remember (well, a very small group of people in Toscana).
If any of you have yahoo mail, I think i can hook up a webcam and run it via Yahoo Chat so you can see what we're up to on Saturday. If I do I'll let you know on here which Chat Room we'll be in. Just go in and request to see our webcam. I do not promise anything though. In fact it might be dangerous as we will be tempted to show-off and do stupid things. So maybe not such a good idea after all. Forget it...maybe.

Almost forgot - going to a restaurant interested in our wine tomorrow.

Hello to...
Italy, Belgium, Ireland, GA, KY.