Showing posts with label bottling. Show all posts
Showing posts with label bottling. Show all posts

Monday, February 16, 2009

Bottling Adamo 2007

The barrel racks got here on Friday, so we were able to bottle on Saturday.

We bottled the Adamo 2007 (sangiovese and cabernet franc blend) and then we moved the Jorro-Ma 2008 (syrah) and half the Evidente 2008 (pinot noir) into their French Oak barrels.
What we're left with is four secondary fermentation drums containing the sangiovese and pinot noir that goes into the Trovato 2008.
You may like to enjoy some video of bottling, corking and capping that is on our facebook space. On this blog we offer the following pictures of the winery and some activity.
On Wednesday we shall be finishing off the bottling of Adamo 2007 and finally transferring Trovato 2008 from secondary fermentation into ageing.
Also, thanks to those who were at Whole Foods, Lane Avenue, on Saturday afternoon. Michael was released from winery hard labour to do the tasting there. We know it was a success as he had to send Katrina back up to the winery to get more wine to sell.
Here you can see us preparing a French Oak barrel. We re-use our barrels as they're way more expensive than American Oak and old European wineries re-use them too. We clean, gas them, when not in use, then re-hydrate them to swell them up again before cleaning before re-use. Barrels leak like sieves if they've dried out so re-hydrating is necessary unless you want to lose a lot of wine.

Below you see our growing wall of wine. In the foreground are the prepped French Oak barrels that will receive the secondary fermentation from out of the blue fermentation drums.
This is our bottle filling machine. Wine is pumped into the reservoir at top, then wine is dispensed into bottles via the 4 spouts you see at the front. The bottles rest on the shelf below the spouts whilst filling. From here, the bottles are passed to the corker (no pictures of corker here, but a video of this is on facebook).

After the cork is inserted into the bottle, the bottle then has a tin foil cap placed on top of it and the bottle is inserted, neck first, into the capping machine. See video on facebook.

The wall of wine grows again.

However, we still have some wine left in secondary fermenters that will be used to top-up the barrels over the course of the next 12 to 18 months (these are the demijons at back, sealed with olive oil). The blue fermenters will be emptied by next Saturday.

Saturday, January 24, 2009

Barrels, Tastings & Opportunities

Last week we tried out our new bottle filler. It did a barrel in about a third of the time, maybe less - so 3 hours do do @277 bottles down to 1 hour. It honestly took longer to set it up and clean it, although with familiarity that aspect of it will improve.

The French Oak barrels are ordered and are on their way; scheduled for arrival next Wednesday. We will rehydrate them so they swell and don't leak, and turn then periodically until we're ready to move wine into them from secondary fermentation.

Next Tuesday we will have a visit from a prospective retailer who is putting together a wine shop independent of a distributor and therefore free to take whatever she tastes and believes to be good and unique. Personally, I feel it would benefit to know which outlets are "Free Houses" and can select what they want.

Next Thursday we're at Jungle Jim's emporium in Cincinnatti where we get a shot at having them carry our wine. This is due to the Doctor who attended La Tavola's first wine pairing dinner earlier in the month. We love customers like this. Thanks, Doc!

Next friday we're at the Clintonville Co-Op. Eugene - tell us what you want and we'll bring some reserved just for you!

Inventory Update
JorroMa (syrah) is almost gone.
Pinot Noir (un-named as yet) is going to be so good it will not form part of any tastings unless bottle price is paid as it's an extremely small production - and it's very good. It will also first go on release to those on the mailing list for first chance to buy. It will be first come, first served. Availability around May or June this year for this fresh 2007 pinot noir.

Saturday, September 13, 2008

All Done (well, nearly)

Bottling.
We seem to have just about finished what has turned out to be a process that started in January. Yes, all our 2006 wine has been bottled, apart from one barrel of Adamo (Cab franc and Sangiovese).
Last week we bottled and labelled the last of the Trovato (Sangiovese and PinotNoir).

2008 Wines
For 2008, whose grapes will arrive on a few weeks, we're going to be doing largely what we did for 2006 and 2007, but we'll be doing more of some wine and less, or none, of others. It's purely based on where we feel the market is and what type of a range we have.

Other.
a) And those on you on the mailing list, you'll hear about a potential new product that we hope to bring out in the same way that we offer bath and body product from our wine's grapes, seeds and sediment (lees). Those not on the list will have to wait until the news is posted here - just an advantage of getting on that list I guess. Hey, I've got to push it somehow, right?

b), Tasting - At Whole Foods on Sawmill today 12-2pm. See you at the podium, and if you having lunch by the podium, let us recommend one of our wines to go with it.

Sunday, September 09, 2007

Last of the 2005

Today was, in retrospect, a watershed. It passed almost without significance and yet, it marked an end to making wine outside the "bubble" of the bonded winery status of Via Vecchia Winery. Why? Well, today saw the breaking of the last remaining barrel of our Bordeaux blend (Truove) from 2005 which was not produced under bond. From here on in, any bottling of personal use wine will come from the bonded 2006 barrels.
We leave you with images of that last barrel, a stack of wine cases duly receiving their bottles, and Michael standing proud beside his quarter share.

Well done all.



Thursday, June 28, 2007

Labels, Labels, Labels

Well, it really does seem like it's all about the label. We haven't even go to the point of bottle on the shelf and yet the label dominates the activity at the moment.

Front Label
We think we're done. However experience shoes there's always "something".

Back Label
Broke out of a Catch-22 situation by taking bull by horns and drawing up the back label ourselves. All we need do now if point to each design element of it and specify size, font etc etc etc.

Photo
Peter's on for Monday. That's when we go have our group photo taken for the back label. We may as well post it on the blog, as a preview type of thing - or should we reserve that for those who're on the email list?

Foil Spinner.
We're doing metal/foil caps so we've closed on a foil spinner. Used - obtained via the classifieds in Winebiz.com. An over-engineered piece of kit if ever there was one for what it does. At least we're bringing it in for well under the usual price.

Bordeaux bottling
Bottled more of the private bordeaux stash from 2005.

Thursday, June 14, 2007

Bottling and Corking Wine

[At Left, Anton filling a bottle of wine with 2005 "Bordeaux"]


[At Right, Clone Rob and Apron Boy
then cork the filled bottle]




As requested in a prior post, more on the wine filler. We do have video of this, but it's currently on private view in youtube because, as usual, the production possibly suffers too much from bloopable innuendo and double-entendres. Oh well, if we vote to release it, it will be released - check back.

Racked the Top-Up Wine.
First task yesterday was to decant the wine in the demijons into empty demijons, leaving the lees behind and giving it an airing. We missed the full moon, I know, but hope the new moon did something
We've had a lot of queries from search engines on lees and sur lees, but we forgot to take a picture of the lees in the demijons so those searching for them could get an idea what they are. In our process the lees serve as a natural anti-oxidant - any ladies want some as a natural face-pack?
As we racked the wine we tasted. All was A.O.K.

Topped Up the Barrels.
We also took the racked wine and topped up our barrels of wine to eliminate headspace. Again, some tasting and stirring and smelling. The wine is progressing nicely.
Broke into another private stash.
We bottled another lot of 2005 "Bordeaux" with our incredibly efficient, not-a-drop-is-spilled wine filler. We still are not filtering, relying on natural sedimentation to do the job naturally.
Michael.
He's back from some place with "hole" in its name, somewhere out west. Apparently our resident feats-of-strength-I-may-have-a-thing-for-Carmen Miranda-fruit-headwear man got himself into a bit of bother with a kayak and a raging two foot deep torrent of water. Nature IS very deceptive. But a big "THANKYOU" to Shep who risked all to save him.

Thursday, June 07, 2007

Labels and Bottle Filler

Bottle Filler.
The bottle filler arrived this week. It did not cost $1000, unlike almost every other piece of equipment. It is also, apart from our barrels, funnels, hoses, and demijons, our only piece of equipment not made of stainless steel or aircraft grade aluminium.
Since the winery board that met was at only half strength (Anton and I) we decided to try out the bottle filler. Michael was attending the funeral of someone who took part in a very significant piece of history and who didn't tell their story, and Marty was in a "busy", "may turn up later", "it will be late" kind of situation.
Anyway, this filler, which vacuum fills, treats the wine extremely gently as it fills bottles. It dispenses just enough wine for your size of bottle and the wine does not even foam as it goes in. We thought the fill level would differ with varying bottle sizes, but it didn't.
So we broke a 5gallon demijon of Bordeaux just as a trial run. We're always trying things for the first time otherwise so it made a change to practise first on a bucket of water, then on the Bordeaux.
It was a very civilised process. Very calming almost. And at the end the small amout of waste that was collected was just enough for a couple of glasses of wine.
I think the most impressive fact about this wine filler is that there was not a single drop of wine wasted during the bottling process!

Labels
We have agreed on the two label types we're going to be using consistently across our blends and varietals. We even have a different name for the Bordeaux. We could be at the printers by the end of June.

Molly.
Thanks for the photos. Very flattering - yeah right.
Actually there are some good ones and they're all fun.
Look out for them appearing now and again.

Tuesday, February 27, 2007

The "Business Side" of News

Michael here...I want to take time to update everyone on the "behind the scenes" of our winery with a business update.
While the wine was in production, we were all busy finalizing our logo. The logo appears to the right of our posts. Our logo creation was an exercise in the collaboration of ideas and creativity for us all. We learned so much about one another. It is amazing you can stand beside some people for years crushing grape and not really know how to work together to create something great.
We have come a long way and am so proud to know we persevered to be where we are today. In addition, I feel I am a better person for knowing each one of my partners through this project. So, we hope to take our "lessons learned", passion for the business and bottle it all up to make a product that you can be proud to serve.
After our logo was finalized, we began the process of creating a business card, thank you card and label creation. To assist us in our efforts with creativity, we have once again asked Kim James, graphic and photo designer, to employ her creative insight.
We as managing partners meet every week to discuss the state of our business and our next tasks. This week we will be meeting to discuss our complete sales cycle. "What will it take to move the wine from our barrel to your table?" We will update you along the way. In addition, we will be discussing the direct to consumer state shipping laws.
Many thanks to a great website source http://www.wineinstitute.org/ / Finally we hope to center more discussion around the customer intimacy to create an emotional connection.
By the way, we will continue to improve and succeed but only with customer insights and comments. PLEASE COMMENT!

Wednesday, December 20, 2006

Friends in Need are Friends Indeed

Tuesday proved interesting and diverting - we took time off to help out at Slate Run Winery, about 46 miles South of us.
Keith Pritchard (owner) was happy to include us in his morning's work of bottling and cork/capping. He was very hospitable and answered all questions and showed us around.
Rather bravely Michael brought two splits of the wine we broke last weekend. At this point I decided to leave and look at the vines. Anyway, Keith and his helpers liked it. He said it had a taste people would go for. I'm sure that as professional to professional, and since he was very open with advice all day, that if he didn't find it satisfactory he would have suggested some way to improve it.
It was a very encouraging visit and we hope we have gained a friend and a resource.