A Temple of Our Wine

So, you know we're pretty creative bunch what with soap dishes made from our barrel staves, soap with our grape skins and so on and so forth, not least the design elements of our labels, choice of bottles...well, looks like we have surpassed ourselves this time!

It didn't start out as being a Temple of Wine, but that's what it ended up as.

We took a used French Oak barrel of ours, cut out the front, used the staves to make internal shelving, burned images and text into the wood, made it safe, but all from the perspective of a floor display.

Then it gets borrowed and it ends up in the air and looks like a Temple of Our Wine. See photo. That's our wine bottles around, in and on it.

Some behind the Scenes...

This is our corking machine. Place cork in brass hopper and pull lever down.

This is our filling machine. Place bottle under nozzle (teat?) and fill.

This is our labelling machine. Place on labelling table in exactly same spot as last time, labeller in exactly same spot on table, get template bottle with secret marks on it to align, then place bottle on it, hand crank and the labels are on...maybe first time if you've been a good lad. If not, you will suffer the endless torment and agony of micro-adjusting misaligned labels.

Bottles, upright in cases on our roller conveyor, resting to allow the cork to decompress in the bottle neck, before going on to labelling and then being placed upside down in cases to keep cork wet.

Foil Spinner Update & Another Back Label Candidate

The Foil Spinner

So, it turns out that UPS Customer Support didn't mean "cash" when it said "cash" as it really meant "money order". This meant the 2nd attempted delivery of the foil spinner aborted on Thursday afternoon.

On Friday, UPS Customer Support said the foil spinner was in its distribution depot at Trabue Road, so we went down to get it, accompanied by a money order.

After about half an hour at UPS on Trabue, we were told it was buried somewhere and wouldn't be scanned 'til Monday, when it would be re-delivered.

Monday. Monday we'll finally get it. We hope they accept money orders issued by United Dairy farmers, otherwise it's third strike and the spinner's being returned to the sender, Frances. Stay tuned.

Another Rear Label Photo Candidate.

This photo of us at Via Vecchia is another potential candidate that may end up on the rear label (see other candidate Here).

Again (left to right), Marty, Paolo, Anton and Michael.

Of Friends and Fun

(This is Rob P (left) and Marty. When Rob P left for California in 2004, Marty was created to replace him. To avoid them being mistaken for each other Marty was given pinned-back-go-faster-ears and made to wear a cap)
Yet again we find ourselves just having too much fun!
Is such a thing possible!
How do we do it?
Remember a few posts back we asked where in the world was Rob P? Rob P who was meant to turn up for the BDX barrel break? Well turns out we were so happy to learn he was going to visit us from California that we all refused to read his email correctly when he told us that he could make it anytime except the day we planned. Anyway, Rob P showed up yesterday at the winery...and it turned out to be (naturally) one of those late night / early morning affairs.

There was also the added and delightful bonus of Molly. This is not to say Rob P isn't in himself a delight - I mean, we all love a wine critic, right. Molly wasn't quite sure about what we were about but as we toured the winery with her and explained what was happening and what we did, she settled in as it jived with what she had learned from a Discovery Channel programme about true/real winemaking.
Rob P and Molly showed up after we were just about done with winery business. Just as well. Which was:
1. Bottle Labeller.
The bottle labeller arrived. Ok, this probably needs a post of its own with pictures, but this piece of equipment has just got to be the world's most expensive inexpensive-looking product. I mean, it is very well made, with some very nice touches, but even so... If you want to check it out go visit Great Engineering and click on the BenchMATE product for demo and spec sheets. Thanks Greg for getting it to us all the way from Oz at a price cheaper than the US can provide and in a quicker timeframe too.
2. Bottle Filler.
This is on order and due in on 4th June.
3. Labels.
Real good progress here. We're just about to lock off on design format between designer and printer and have our label size worked out. We need to do the back label though.

Other business.
a) Wine tasting.
We tasted the BDX, now in its 13th month in the barrel. In the words of Borat, "You like."
b) Rob P and Molly.
Oh, that was just too much fun. We sampled the BDX, then went back and tried some 2004 and 2005 SanGiovese/PinotNoir.
We handled the Chambourcin with tact.
Needless to say we probably overdid the real wine propaganda, but hey, when you're passionate you can't stop yourself. And we hope Rob P and Molly enjoyed themselves too (guys, we'll send pictures and you can let us know which ones we can publish - Molly, we'd love the video of you naming your barrel and Rob P the one with your stylish headgear).
c) News from the frontLine of Wine Tasting.
After a tremendous campaign of endurance and self discipline in which no quarter was ever given, Mr. H of Westerville, possibly our biggest reader and, together with Mrs. H, the most gracious and generous of hosts, accidentally drank a 2004 Sangiovese/Pinot Noir. Any disappointment he may have felt upon the realisation of such a lapse in self-discipline that allowed the out-flanking of his long term strategy was then successfully countered with the satisfaction that he had drank something quite special and smooth. Well done, Sir!

Barrel Break

This will be brief. It's late.

So, Saturday. Where was Rob P? And how about the stress of a late arriving Joe without whose container Scott would be short a few gallons of our finest Bordeaux blend?
Despite all this and more, such as the multiple appearances of Mr Hankey (sp?, Michael?), the "Pink" branded sun hat, and ceremonies of dubious worth, the penultimate barrel of Bordeaux from 2005 was distributed.
Later that day we went to MamaPalooza, as we were invited and which will get its own post and video in due course. The best bit was the announcement from the stage that "Via Vecchia is in the House!" That was fun. But, as I say, more to come in a future post.
Quick Update on Winery business - we've committed on a labeller, label design is going great guns and we're enquiring about 2007 SanGiovese.
Are we having fun yet? Stupid question, course we are.
PS - anyone know who wont the Eurovision Song Contest?
And below, left to right on all three rows
Back row - Scott, James, John; Centre row - Paolo, Joe, Anton, Marty (yellow cap); Front Row - Linus (dog), Mike, Michael (with hat).

Non-Wine Busy-ness

I believe we'll each update our own tasks, so I won't speak for the others except to say they're working on;

Liability Insurance

Label Design, label approval and regulations

Bottles, caps, corks

Software to run the business on.

My brief update is on Labellers.

Basically the Italians make a lot of the equipment, but the Australians have cornered the niche of labellers. I found quite a few models and even their respective manufacturers. It will come down to price in the end and what we think will work well.

There are two types - manual and semi-automatic, if you ignore the high end machinery. The labellers range from small production of up to 300 bottles and hour to a couple of thousand an hour then jump to something like 20,000 bottles an hour. Yes, well, quite.

Manual is a good start for us, but there is doubt on maintaining the accuracy of the placement of the rear label on the bottle as people tire or shift their position relevant to viewing the machine's guide that is used for alignment.

In fact, a French contraption, La Nantaise, seems to work well from its video, but they use a cute slight of hand to not show you how the rear label is not aligned with the front label. Their product is good but French bottles not sold here in the US do not have rear labels, so La Nantaise works for their front label only requirement but fails for us.

The Australian manufacturer of BenchMate is in contact with us. I don't see how he can ship it, customs cleared, cheaper than the US distributor, but we'll see.

And on Solicitor Licenses.

Another Form. But very simple. We need these to be able to sell our wine - or more precisely go out there and start marketing it, and offering it for sale.

The weird thing is that we have to write to ourselves outlining our sales duties, a copy of such communication to accompany the form.

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