Transfer to secondary fermentation

Over Friday 12 and Saturday 13 we transferred the wine from primary fermentation to secondary fermentation.
Deciding when to do this was mostly driven by the finger method, but had to include some allowance for the must rising and peaking, then falling back into the wine. Whatever.
The transfer is a hard slog. We had a guest staying, Roger, who was here for a spiritual healing event he'd set up, but he soon found himself helping in the winery.

Here's Roger being plied with food and drink, prior to the forced labour.

The transfer is roughly divided into two processes.
1. Free Run
Up until 2 years ago, free run for us meant opening a spigot and letting the wine flow out of the primary fermentation vessel. Now it means what we pump out. With free run we pump the wine from the primary to the secondary fermentation vessel until it's full, then seal it with an airlock of olive oil.
2. Press
After we have got the wine out of the primary, we then take the grapes and seeds (marca/must/cap) and press these out. We collect a lot of wine this way, but it's a bit more silty. This we separate into demijons and use it to manage our barrel losses whilst ageing and also to keep the secondary vessels topped up. The silt will settle out quite effectively without use of chemical or mechanical filtration.

Here's our press. It's all manual. We make it a bit of fun too as you can work the press like a ship's capstan, so obviously we stand around the press and sing sea-shanties as we pull and push the lever on the ratchet. Before the press really "bites" into the grape the ratchet spins quite freely on the central screw, hence the capstan effect. When the press has bit, then one person cranks the lever, end of capstan.

This part of the operation takes a while and is monotonous. Long into the Sat's early hours, Roger listened to us singing sea - shantys. We are pirates, you know.
Sea shanty's are great as you can take it in turns to make up your own verses...you can but imagine.

After the wine is pressed out, you dismantle the press and you get a compacted "cake" of grape and seed - see below.

Another piece of fun was pressing Mike's cap. Here you see a short (and dark) video of him finding his cap.
[video to come - fed up of waiting for yahoo video to process it]
Now we did have some labour saving device this year int he form of that conveyor that you saw us use during the crush itself. Now you see the conveyors on the floor providing a great way to get heavy drums of pressed grapes out of the pressing area and into the area where they're staged to go out of the winery.

Oh, did I mention this was messy?

Next post about how we have collaborated in the community to use our waste grape skins and seeds and how we're going to reuse the silt that settles out of the wine.